Asiasat 3
Launch vehicle Proton K with Block DM3 upper stage
Launch site Baikonur, Kazakhstan
Date/Time 1997-12-25
Description Fourth stage partial failure
Cause Defective wear-reducing coating on seals
Payload AsiaSat 3 (Television satellite)
Desired orbit Geostationary transfer orbit

 
At approximately six hours, 20 minutes and 18 seconds into the flight, the second burn of the fourth stage Block DM engine failed to achieve the required conditions during the start sequence, and as a result AsiaSat 3 did not reach the intended orbit.

A Russian investigation commission in April 1998 determined that the physical root cause of the failure was use of a defective wear-reducing coating applied to the internal seals of the fourth stage engine high-pressure liquid oxygen pump. The defective seals caused an excessive volume of gaseous oxygen to leak into the liquid oxygen pump's impeller chamber, inducing pump cavitation. The resulting reduced oxygen flow led to an anomalous propellant mix in the engine's gas generator during the startup sequence, thereby triggering a preplanned, automatic emergency shutdown of the engine about one second after the engine restart command.

It was announced that a corrective action plan had been adopted by RSC Energia, builder of the Block DM, and its subcontractors to remove and replace the seals with defective coatings from the Block DM upper stages and to use uncoated seals in all new-build engines.

Last updated: 13 April 2008

Launch Failures Chronology